Condensate Pot Manufacturer

As a Trusted Condensate Pot Supplier and Manufacturer, We Provide High-Quality Solutions for Your Needs Across India.

Lakshya Steel is a leading manufacturer and supplier of a complete range of condensate pots required for the measurement of steam/vapor, which condenses into a liquid state at ambient temperature. These condensate pots are used to cool down very high-temperature liquids and maintain a constant liquid head above the instrument. They can be installed in both horizontal and vertical positions. We manufacture condensate pots in standard sizes of 2″, 3″, and 4″, but other sizes can be designed based on client requirements. Available in various grades of carbon steel, alloy steel, and stainless steel, We ensure high-quality solutions for your condensate pot needs. Visit us at Lakshya Steel.

What is a Condensate Pot?

A condensate pot is a device used to collect and manage condensate – the liquid formed when steam or vapor cools down and condenses. This device is crucial in many industrial processes where steam is used. By isolating sensitive equipment from high temperatures and steam, the condensate pot ensures accurate readings and protects valuable instrumentation from damage.

Condensate Pot Features

• PANAM Condensate Pots are available in SS 316 & Carbon Steel Materials.
• Variety of end connections – Threaded, Flanged, Socket Weld.
• Maximum working pressure up to 6,000 psig. (414 bar).
• Size ranging from 1/2 to 2″ – Class 150 to 2500.
• All NPT threads will be as per ANSI B 2.1 & Socket weld will be as per ANSI B 16.11.
• Radiography testing & liquid penetrate testing of butt-welding joints as per ASME BPVC section V.
• NACE certification available upon request.
• Heat code traceability.

Condensate Pots Uses

Condensate pot manufacturers in India are uniquely designed to remove residue or foreign materials from pipes while protecting vital system components. Condensation pots were typically used to pass steam. From the bottom valve, the residue is emptied. According to the system requirements, the installation could be horizontal or vertical. Condensate pots are intended to catch condensate and foreign materials, thereby protecting the metering system and/or manifold. Drain the condensate from the bottom valve connection. These are made in order to fit the needs of the client and the project.

When measuring steam or other vapors that condense to a liquid state, condensate chambers act as a barrier between the main line and the secondary instruments, ensuring compatibility. They can also be used to cool liquids that are extremely hot. Seal pot is used in situations where the line fluid is corrosive or viscous to the point where it can be clogged. Condensate pots are primarily used to increase the accuracy of differential pressure flow measurement in steam (or vapor) applications. They are used to ensure that steam condensation in the impulse lines does not impair the ability to accurately sense differential pressure variations and to reduce gauge line error caused by differences between pairs of impulse lines.

Condensate Pot Price

The price of a condensate pot varies based on factors such as size, material, and customization. We offer competitive prices for high-quality condensate pots made from carbon steel, alloy steel, and stainless steel. Contact us for the best prices and make solutions to meet your requirements.

Grades of Condensate Pot

• Monel : Grade: Monel 400, Monel K500, Monel R-405
• Nickel : Grade: Nickel 200, Nickel 201
• Inconel : Grade: Inconel 600, Inconel 601, Inconel 625, Inconel 718
• Incoloy : Grade: Incoloy 800, Inconel 800H, 800HT
• Hastelloy : Grade: Hastelloy B2, Hastelloy B3, Hastelloy C22, Hastelloy C276, Hastelloy X
• Titanium : Grade: Gr1, Gr2, Gr3, Gr5, Gr7, Gr11
• Stainless Steel : Grade: ASME / ASTM SA / A403 SA / A 774 WP-S, WP-W, WP-WX, 304, 304L, 316, 316L, 304/304L, 304H, 316H, 316/316L, 321, 330, 347, 309/S, 310/S, 317/L, 333, 410/S, DIN 1.4301, DIN1.4306, DIN 1.4401, DIN 1.4404
• Carbon Steel : Grade: ASTM A 234 WPB , WPBW, WPHY 42, WPHY 46, WPHY 52, WPH 60, WPHY 65 & WPHY 70, SA105
• Duplex Steel: Grade: ASTM / ASME A/SA 182 UNS F44, F45, F51, F53, F55, F60, F61
• Alloy Steel: Grade : ASTM SA 182 – E25, E26, E27, E28, E29B, E30B, E39B, E40B, E36B, E36C, E41B, AISI4130, AISI4140, AISI4340, 42CRMO4, 16MNCR5, 20MNCR5, 21CrMoV57, EN353, EN354, F11, F22, F91, F9, P11, P22, P91, P9, P5, P92, EN42J, EN8, EN19

Applications of Condensate Pot

Condensate pots are used in various industrial sectors, including:

• Oil and Gas: In the oil and gas industry, condensate pots help in managing steam and protecting pressure transmitters. This ensures accurate pressure readings and protects equipment from damage.
• Chemical Processing: Chemical plants use condensate pots to handle high-temperature fluids and protect sensitive instruments. This helps in maintaining process accuracy and equipment longevity.
• Power Generation: In power plants, condensate pots are crucial for managing steam and ensuring the proper functioning of pressure transmitters and other equipment.

Technical Specifications of Condensate Pot

• Standard size: Pipe size 3″ 4″ and larger size upon request
• Standard length: Pipe length 8″, 1 O”, 12″ and larger length as per volume and upon request.
• Working pressure: Up to 6000 psi [41 .34 M Pa]
• Standard material of construction: SS316, SS316L, ASTM A 106Gr.B, ASTM A335 P11, P22, P92, ASTM A 182 F9/ F92
• Optional Sour Gas service valves are available, confirming to NACE Std. MR-01-75.
• Pipe Schedule: 40 80, 160, Seamless pipe.
• Chamber as per ISA RP3.
• NPT as per ANSI B2.1 taper pipe thread½” furnished.
• Socket weld as per ANSI B16.11
• Butt-weld as per ANSI B16. 9
• All chambers are 100% factory tested prior to shipment
• Testing: Hydrostatic shell test is performed 1.3 times the working pressure.

What Are the Factors That Must Be Considered While Selecting a Condensate Pot?

• Material of construction
• Pressure range
• Volume
• Connection type
• Connection size
• Temperature rating

How Does a Condensate Pot Work?

Understanding the condensate pot working principle involves looking at how it functions in an industrial system. Here’s a step-by-step breakdown:

1. Steam Flow and Condensation: When steam flows through a pipeline and reaches the condensate pot, it encounters a cooler environment within the pot. As the steam cools, it turns into water (condensate). This liquid accumulates at the bottom of the pot.
2. Formation of a Seal: The condensate collected at the bottom of the pot creates a seal. This seal prevents steam from reaching the pressure transmitter or other sensitive equipment directly. The seal ensures that only the pressure of the process fluid (not steam) is measured, which is crucial for accurate readings.
3. Draining Condensate: To maintain the efficiency of the system, the accumulated condensate needs to be periodically drained. This is usually done through a drain valve that allows the liquid to be removed without disrupting the operation of the system. Proper drainage ensures that the condensate pot remains functional and continues to provide accurate measurements.